Optimization of Mechanical Properties of Welding Joints Using Taguchi and ANOVA Method: A Review
Keywords:
ANOVA,, optimization and Finite element models,, Taguchi,Abstract
Assembly accuracy as well as service performance has negative influence by residual stress and welding deformation. For
studying the challenge, methods like “inherent strain finite element analysis” as well as “Thermal elastic plastic” are used. Unwanted residual stresses are formed in the welding zone due to higher temperature during the time of welding process. This results in weld distortion. In past decades, the major problem was about the measurement of the temperature distribution. For investigation and simulation of temperature distribution, thermo mechanical analysis is considered as the best-known technique. It is also used for investigation and simulation of residual stresses and welding distortions in the “weld zone”. To examine the welding characteristics, an apparatus plan based on Taguchi's technique has been used to achieve the research objective (ANOVA).
References
Arunchai, Thongchai, Kawin Sonthipermpoon, Phisut Apichayakul, and Kreangsak Tamee. 2014. “Resistance Spot Welding Optimization Based on Artificial Neural Network.” International Journal of Manufacturing Engineering 2014: 1–6.
Buffa, Gianluca, Antonino Ducato, and Livan Fratini. 2013. “FEM Based Prediction of Phase Transformations during Friction Stir Welding of Ti6Al4V Titanium Alloy.” Materials Science and Engineering A 581: 56–65. http://dx.doi.org/10.1016/j.msea.2013.06.009.
Casalino, Giuseppe, Dassisti Michele, and Patrizia Perulli. 2020. “FEM Model for TIG Hybrid Laser Butt Welding of 6 Mm Thick Austenitic to Martensitic Stainless Steels.” Procedia CIRP 88: 116–21. https://doi.org/10.1016/j.procir.2020.05.021.
Farajpour, Mehdi, and Eslam Ranjbarnodeh. 2018. “Finite Element Simulation of Welding Distortion in Dissimilar Joint by Inherent Deformation Method.” Soldageme Inspecao 23(1): 60–72.
Islam, M, A Buijk, M Rais-rohani, and K Motoyama. 2015. “Advances in Engineering Software Process Parameter Optimization of Lap Joint Fillet Weld Based on FEM – RSM – GA Integration Technique.” ADVANCES IN ENGINEERING SOFTWARE 79: 127–36.
Lepore, Marcello et al. 2017. “A FEM Based Methodology to Simulate Multiple Crack Propagation in Friction Stir Welds Reference : To Appear in : Received Date : Revised Date : Accepted Date : A FEM Based Methodology to Simulate Multiple Crack Propagation in Friction Stir Welds.” Engineering Fracture Mechanics.
Li, H., P. O’Hara, and C. A. Duarte. 2019. “A Two-Scale Generalized FEM for the Evaluation of Stress Intensity Factors at Spot Welds Subjected to Thermomechanical Loads.” Engineering Fracture Mechanics 213(March): 21–52.
Loureiro, Alfonso, Manuel Lopez, Ruth Gutierrez, and Jose M. Reinosa. 2020. “Experimental Evaluation, FEM and Condensed Stiffness Matrices of 2D External Welded Haunched Joints.” Engineering Structures 205(October 2019): 110110. https://doi.org/10.1016/j.engstruct.2019.110110.
Manurung, Yupiter H.P. et al. 2013. “Welding Distortion Analysis of Multipass Joint Combination with Different Sequences Using 3D FEM and Experiment.” International Journal of Pressure Vessels and Piping 111–112: 89–98. http://dx.doi.org/10.1016/j.ijpvp.2013.05.002.
Mi, G. et al. 2014. “Finite Element Analysis of Welding Residual Stress of Aluminum Plates under Different Butt Joint Parameters.” Engineering Review 34(3): 161–66.
Mishra, Anurag, and Pradeep Sahu. 2018. “Finite Element Method of Welding Joint in Shaft and Validation Using Different Method.” International Research Journal of Engineering and Technology (IRJET): 191–95.
Muthu, P. 2019. “Optimization of the Process Parameters of Resistance Spot Welding of AISI 316l Sheets Using Taguchi Method.” Mechanics and Mechanical Engineering 23(1): 64–69.
Reddy, A Raviteja; A Chennakesava. 2015. “Finite Element Analysis of Friction Welding Process for UNS C23000 Brass and AISI 1021 Steel.” International Journal of Science and Research (IJSR) 4(5): 1691–96. https://www.ijsr.net/archive/v4i5/SUB154501.pdf.
Shu, Feng-yuan et al. 2014. “FEM Modeling of Softened Base Metal in Narrow-Gap Joint by CMT + P MIX Welding Procedure.” Transactions of Nonferrous Metals Society of China 24(6): 1830–35.
Talabi, S. I., O. B. Owolabi, J. A. Adebisi, and T. Yahaya. 2014. “Effect of Welding Variables on Mechanical Properties of Low Carbon Steel Welded Joint.” Advances in Production Engineering And Management 9(4): 181–86.
Urso, G D. 2014. “Thermo-Mechanical Characterization of Friction Stir Spot Welded AA6060 Sheets: Experimental and FEM Analysis.” Journal of Manufacturing Processes.
Vaghela, Chiragsinh B, Pratik T. Kikani, and Nitin J. Chotai. 2014. “Analysis of Process Parameters for Resistance Spot Welding Process Using Taguchi Method – A Review.” 1(09): 8–11.
Vignesh, K., A. Elaya Perumal, and P. Velmurugan. 2019. “Resistance Spot Welding of AISI-316L SS and 2205 DSS for Predicting Parametric Influences on Weld Strength – Experimental and FEM Approach.” Archives of Civil and Mechanical Engineering 19(4): 1029–42. https://doi.org/10.1016/j.acme.2019.05.002
Downloads
Published
How to Cite
Issue
Section
License
This work is licensed under a Creative Commons Attribution 4.0 International License.
Re-users must give appropriate credit, provide a link to the license, and indicate if changes were made. You may do so in any reasonable manner, but not in any way that suggests the licensor endorses you or your use. This license allows for redistribution, commercial and non-commercial, as long as the original work is properly credited.
